FAQ
Q1: Why can bulk fabric differ from an approved sample?
Bulk production introduces variables such as different greige fabric batches, dye lots, machine settings, finishing conditions, and production scale. Managing these variables consistently is essential.
Q2: What is the difference between a lab dip and bulk production?
A lab dip confirms colour development on a small scale. Bulk production involves reproducing that approved colour consistently across a large production run under factory conditions.
Q3: How can buyers improve bulk fabric consistency?
Work with suppliers that have documented process controls, stable production planning, consistent quality inspections, and clear communication throughout manufacturing.
Q4: What should sourcing teams ask before approving a fabric?
Ask how the supplier controls colour repeatability, hand feel consistency, finishing performance, and production quality—not just whether the sample meets the specification.
Q5: Why is repeatability so important in textile manufacturing?
Because garment production depends on consistent fabric quality across every roll. Reliable repeatability reduces rework, improves production efficiency, and helps maintain product quality from one order to the next.